AUTONOMOUS MAINTENANCE “Jishu-Hozen” Makina ko Aalagaan ko

MANAGING FOR GLOBAL EXCELLENCE:
AUTONOMOUS MAINTENANCE


DURATION: 2 Days (8 hours/Day)

TARGET AUDIENCE: Engineers/ Supervisors / Managers/ Plant Managers

PRE-REQUISITE: 7 QC Tools, Basic SPC, Introduction to TPM

COURSE DESCRIPTION:

Autonomous Maintenance is one of the major pillars of Total Productive Maintenance (TPM). It focuses on transforming machine operators to take care of their equipment raising their competence to perform activities that prevent forced deterioration of equipment and restores equipment to their desirable form. It also focuses on eliminating minor stoppages, and assists. It also addresses the speed of set-ups. Primary interaction on this pillar is between the operators and technicians. It entails changing mindsets of operators and eliminates boundary between operators and technicians. It is done in simple 7 steps through small group activities that also develop discipline, camaraderie, teamwork, high morale and a sense of accomplishment for all the members of Autonomous Teams.

Autonomous Maintenance can bring about higher machine utilization, thus, higher machine and operator productivity. This Autonomous Maintenance has gained momentum latter part of 1960’s in Japan and was introduced to the Philippines in the middle part of 1990’s.

This course is developed to introduce to all engineers/supervisors/managers/ plant managers, how to implement on a step by step the Autonomous Maintenance. In 2 days, the course will detail the 7 Steps of Autonomous Maintenance Implementation.

The course is also with Japanese origin as it is JIPM has been aligned to our Filipino culture based on the actual hands on experience of the course author. It will be highly interactive. Concept presentations, discussions, and group participation are integral part of the course. Hands on exercise will be a major activity.


COURSE OBJECTIVES:

At the end of the course, the participants should be able to:

• Better understand the Autonomous Maintenance (AM) function and purpose

• Learn and apply the preliminary steps for an AM launch

• Develop the initial skills and knowledge in implementing AM in the factory


COURSE OUTLINE:

 Brief Introduction to TPM- JIPM
 History and Origin
 Basic Terminologies and Definitions

 In-depth Understanding of Autonomous Maintenance
 Basic Composition and Functions
 KPI
 7 Steps
 Exercise and Workshops on each Steps

 Common Issues and Pitfalls of AM

 Relation of AM to other TPM Pillars

 Where and how do we begin?